Swapnil Sohani Swapnil Sohani

Warehouse & Layout Engineering

It all begins with an idea.

1. Warehouse Layout Design (AutoCAD & Flow Modeling)

Design efficient, scalable layouts that align with your volume, product mix, and process flow. We create AutoCAD-based plans that balance storage density, travel paths, and operational efficiency.

2. Storage & Racking Configuration Design

Identify the right mix of pallet, case, and flow racking to optimize cube utilization and throughput. Our designs consider SKU velocity, replenishment frequency, and safety requirements for every storage zone.

3. Slotting Optimization & Pick Path Design

Use data-driven slotting to reduce pick travel, improve productivity, and minimize congestion. We re-engineer pick paths and zone layouts to increase throughput without additional labor or equipment.

4. Capacity Planning & Space Utilization Studies

Model future growth scenarios to plan the right amount of space, racking, and staging areas. We evaluate receiving, storage, and shipping capacities to ensure smooth scaling during peak seasons or new contracts.

5. Material Flow Simulation & Throughput Analysis

Simulate product movement from dock to dispatch using real operational data. We analyze bottlenecks, travel distances, and process flow to deliver actionable improvements that boost throughput and reduce handling time.

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